CEMETERY PLAQUE

Ok, I started with a scrap piece of pink foam board left over from my wall project.
I made my plaque template using Adobe, some orange vinyl, and the vinyl cutter we have (ok, I cheated here).  Worked real well, vinyl stuck to the foam board nicely and gave me a good guide for the router.
I then of course, routed my design out.  I used a narrow bit to to the detail work and then came back with a larger bit to cut away all the access.
Here is the plaque, vinyl removed (comes right off) and I cut away the rest of the foam board with a kitchen knife.  No, it is not perfect, but I will fix that with the propane torch and some aging. After all, this plaque is supposed to be over 150 years old.
Flamed!  Here is the plaque after it has had some attention with a propane torch. The torch does a nice job of smoothing the rough areas, distressing the foam, and giving the whole plaque a nice weathered look.
What came next wasn't documented, basically the plaque got the same gray-blue latex paint the walls are receiving and then various (and quite random) coats of gray and black spray paint.  I even used a spray bottle of water when applying the spray paint to give it a runny look.  Kinda worked, but in hindsight I think I should have let the latex dry longer and perhaps applied a second coat.  Oh well, we live and learn and prepare to haunt another day.

The plaque, as you can see, was attached one of the front cemetery columns and I think it did the job quite well.

Close up of the plaque, showing the detail a little bit closer. If you compare this to the template layout above, you will notice I didn't cut out all the detail in the top decoration.  Reason being is durability.  The detail required very thin walls of the foam board and I think they would have easily cracked.  This theory was proved after the picture was taken, since the T required some strengthening.

*All images are thumbnailed, please click on any image to see the large size image.